Van interior measurement guide

How to measure your van for a conversion layout

A few overall dimensions can start a layout. Fitted furniture needs a better record: where each measurement was taken, at what height, and whether it describes bare metal or the finished interior.

By Updated How we make our guides and references

Set one datum and label the survey

Choose a repeatable starting reference for your notes, such as the rear cargo-floor datum, then mark forward distances from it. Record which side of the vehicle you mean and how heights relate to the floor. A photograph with labelled points makes it easier to repeat a measurement after the van has changed.

Write down the vehicle generation, body length, roof, drivetrain and any existing lining or conversion work. Give the measurement sheet a date and state whether dimensions are in millimetres. Do not mix a tape measurement from a finished wall with a brochure figure for bare loadspace without labelling the difference.

Measure length and width at useful heights

Record the usable floor length between the actual rear and front limits of your layout. Then check the length at worktop and bed heights where trim, a partition or the rear doors can change the space. Note protrusions individually rather than silently reducing the whole model to accommodate one local obstruction.

Measure across the van at several positions along its length. Repeat at floor, bed, worktop and proposed overhead-cupboard heights. Write the height beside each width. Curving walls mean a maximum cargo width is not the same as a clear rectangular span, and the two sides need not be identical once the vehicle has fittings or previous work.

Record each wheel arch separately

Measure the front and rear limits of each arch from your datum, its height above the current floor and how far it projects into the van. Record the gap between arches, but keep the individual measurements too. That gives a cupboard cutout a position and profile instead of just a headline width.

For a close-fitting panel, take a physical profile at the position where that panel will sit. A rectangular arch envelope is useful for blocking out space, but it cannot describe every curved end or local feature. Check how a raised finished floor and the proposed arch lining change the exposed shape before cutting a final template.

Check doors, roof and the things that move

Record the usable side and rear door openings, thresholds and local mechanisms. Note where furniture would meet a door pocket, latch, step or seal, and inspect the real movement. Door clearance is a different question from whether an object fits inside the broad cargo envelope.

Measure height at more than one point and note roof ribs or existing trim. For tall storage, check both the upper wall and the roof profile where its top corners will be. Record existing windows and other openings from the same datum, including their internal surrounds. Roof and underbody items need their own checks; an interior floor plan does not describe those spaces.

Allow for insulation, lining and the finished floor

Keep the bare-shell measurements and proposed material build-ups as separate entries. If the van is already lined, state whether the measured surface is staying. This avoids subtracting the same insulation allowance twice or assuming a previous lining is sitting directly against the metal.

As a simple planning example, a 1,900 mm bare height minus a 50 mm floor build-up and 30 mm roof build-up gives 1,820 mm before any other local obstructions. That arithmetic describes the stated assumptions, not a recommended material specification. Measure completed surfaces again before producing tightly fitted furniture or treating the remaining headroom as established.

Transfer the survey without hiding uncertainty

Choose the matching reference in the planner and compare your notes with its recorded dimensions. References cover Transit, Sprinter, Ducato, Relay, Boxer, Volkswagen Transporter/Crafter and Renault Master/Trafic families, with source editions stated for each. The additional Volkswagen and Renault bodies use generic editable contours. Keep measured dimensions distinct from reconstructed wall curves, wheel-arch shapes and door positions: the reference is not a survey of your own vehicle.

Work through the closest fits first: a bed span, a tall cabinet corner, a tank beside an arch or a drawer near the sliding door. Recheck a surprising result on the van before adjusting several other dimensions to make the model look right. Label unresolved details and leave enough information for you, or someone helping with the build, to repeat the check.

  • Vehicle variant, survey date, units and the chosen datum.
  • Length, width and height at the positions used by the layout.
  • Individual wheel-arch positions, heights, projections and profiles.
  • Door openings, moving mechanisms, ribs and existing fittings.
  • Bare or finished surface, proposed build-ups and details still to verify.

Take it to your van

Your planning checklist

Tick items as you work, or print this page from your browser. These ticks are not saved.

Planning tasks to complete

Take a measured record

A blank record for measuring your van

Print this record and take it to the vehicle. Enter your own measurements in millimetres, with the location and height of each reading. The spaces below are for handwritten notes and are not saved in the browser.

Vehicle / generation
Blank for your notes
Body size / drivetrain
Blank for your notes
Survey date
Blank for your notes
Bare or finished surfaces
Blank for your notes
Distance datum / direction
Blank for your notes
Height datum / floor surface
Blank for your notes

Cargo space at the heights that matter

Cargo space at the heights that matter: blank measurement record in millimetres
MeasurementLocation / distance from datum (mm)Height above datum (mm)Recorded size (mm)
Usable floor length
Length at intended bed height
Length at worktop height
Width near the front
Width near the middle
Width near the rear
Clear width between arches
Width at intended bed height
Width beside upper storage
Roof clearance near the front
Roof clearance near the rear

Take more readings where a wall curves or trim intrudes. Keep the distance along the van and height beside each width; one maximum width does not describe the full interior.

Record the two wheel arches separately

Record the two wheel arches separately: blank measurement record in millimetres
ArchFront limit from datum (mm)Rear limit from datum (mm)Height above floor (mm)Inward projection (mm)
Left wheel arch
Right wheel arch

Use the same distance datum for both limits. A close-fitting panel also needs a physical profile taken where that panel will sit, including the proposed arch lining.

Door openings and the clearance around them

Door openings and the clearance around them: blank measurement record in millimetres
OpeningLocation from datum (mm)Usable width (mm)Usable height (mm)Threshold / moving-parts notes
Sliding door
Rear doors

Inspect the actual opening and door movement. Record steps, seals, latches and door pockets where they affect the intended furniture or access.

Local ribs, trim, windows and other obstructions
Blank for your notes
Proposed wall / roof / floor build-ups (mm)
Blank for your notes
Estimated dimensions and readings to repeat
Blank for your notes

Leave unknown values blank and mark them for a return measurement. Check the finished surfaces again before cutting closely fitted furniture; this record does not replace a physical profile or product-specific installation checks.

Before you begin

A few useful answers.

Can I use the manufacturer's cargo dimensions instead of measuring?

They are useful for an initial comparison if you select the exact variant. They do not establish the finished width at every height, the contour of a local panel or changes made to an individual van. Measure the vehicle for decisions that depend on a close fit.

Should I measure before or after insulation and lining?

Record the bare interior if it is accessible, then keep the proposed build-up separate in the plan. Measure the actual finished surfaces again before fabricating close-fitting furniture. If you start with an already lined van, record that fact rather than treating it as bare metal.

Put the plan to work

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